Does automatic tailoring really have that god?
Catetory：COMPANY NEWS Date:2016-04-22 04:33:04 Clicks：2392
[back] Mold garment production, and CNC cutting machine because of its own advantages become the necessary choice of clothing manufacturing.
1. Improve product quality
When the multi-layer material is cut by hand, the force and Angle of the cutting are not easy to control, which may result in the cutting edge deviation when the material is displaced, resulting in the size error of the upper and lower layers. Because of the limitation of the workers in the habit and experience, it is difficult to achieve the uniformity of the cutting pieces by hand.
CNC cutting machine vacuum adsorption device is utilized to avoid the displacement of material, with the aid of computer intelligent control technology, can accurately calculate the size of work piece and the entire monitoring cutting operation, effectively reduce the error, improve the machining accuracy, cutting quality is obvious higher than manual. Suit in, for example, tend to be more smooth, manual cutting, the lower dimensional deviation on caused by the slip, when once the repair, an increase in the workload at the same time reduces the production efficiency, while the use of CNC cutting machine can avoid this problem.
2. Lower labor costs
The numerical control cutting function replaces manual completion of production tasks and alleviates the problem of enterprise recruitment. In general, a CNC cutting machine operated by two workers can cut the output of 10 cutting craft when cutting the material of about 75 mm thickness. The CNC cutting machine also helps the enterprise to arrange the working procedure. Enterprises can use total circumference of CNC cutting machine for cutting material, according to certain way calculation and rational allocation of the procedure, the number of equipment and personnel, avoid unnecessary equipment purchase and artificial spending.
In 200 the size of the clothing factory, for example (see figure table), their purchase 1 CNC cutting machine with two spread machine cost is about 80-80 yuan, but can save labor costs 60 ~ 800000 yuan a year, this means that simply by CNC cutting machine for artificial cost saving, the enterprise will pay back within 1 ~ 2 years cutting machine purchase cost, economic benefit is obvious.
说明：
（1）人员配备：一般服装厂裁剪工占总人数的5％左右；缝制工占总人数的70％左右。
（2）工资水平：熟练裁剪工年工资约3～4万元（平均3.5万元计算），缝制工年工资水平约2～3万元（平均2.5万元计算）。
（3）以8小时工作制计算。
3、提高生产效率
从裁剪数量看，数控裁剪机在真空吸附条件下，可以一次性裁剪厚达10多厘米的物料；从裁剪速度上看，数控裁剪机通过计算机优化裁剪路径，减少动作间隙的等待时间，其裁剪速度通常可达每分钟10米，远高于人工平均每分钟2～3米的裁剪速度，一些领先技术的裁剪机，比如上海和鹰科技研发的用于大批量裁剪的数控裁剪机，甚至可以达到每分钟60米。而且因为数控裁剪机裁剪精度高，在减少裁片尺寸误差、提高裁片品质的同时，减少了返工，可缩短作业时间，提高生产效率。数控裁剪机提高裁片精度后能促使后道缝制环节的效率提高约8%～10%。此外，数控裁剪机在处理带弧度的裁片、取孔的裁片等特殊裁剪工艺时，比手工裁剪更显效率。
裁剪效率的提高将直接提升企业整体生产效率。通常情况下，使用数控裁剪机能使女装、西服企业提高生产效率20%左右，能使针织类服装企业提高效率10%以上。
4、节省面料
数控裁剪机，面料根据科学准确的单耗量进行分配，不仅可以控制由于人为因素的浪费，同时对面料的管理也简单明了；准确的生产数据，安排生产、订单也具有准确性；使用CAD自动排料，比人工排料省面料且提高效率。
5、提高安全性
使用手工裁剪，工人劳动强度大，需注意力高度集中，安全事故频发；数控裁剪机按排料图裁剪，工人在一旁操控机器，安全系数高。
6、提高管理水平
裁剪精度得到有效的控制，减少合作部门之间的责任推诿与矛盾，提高中层理人员工作绩效；避免人为因素对生产进度的影响，应对员工随时辞职、离开、请假，而使用设备裁剪就可保证生产量；裁剪质量稳定，降低质量管理内耗；由于统一、标准化的生产提升产品的生产质量，得到发单客户肯定，从而保证订单量的来源。
7、美化环境，提升企业形象，便于接单
传统裁剪模式，布屑纷飞污染环境，容易给裁片造成飞屑污染，造成不良品；数控裁剪机的使用，裁剪产生的布屑通过专用管道排出室外，使裁剪环境干净、整洁；使用自动裁剪系统，使服装企业裁剪流水线有整体感，改善传统环境操作人员多、乱糟糟的场面，整个流水线生产过程流畅，一切井然有序，提升企业形象，有利于增大订单量。
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