Development direction of Chinas textile industry: improve production automation
Catetory：COMPANY NEWS Date:2016-03-24 04:30:48 Clicks：2161
[back] In such a critical period, the important basis for maintaining steady growth in the textile industry is to adhere to innovative development and improve quality and efficiency. Therefore, in 2016, the textile industry will continue to push forward the transformation and upgrading and accelerate the industry
Since 2015, China's textile industry has been in the adjustment cycle of deceleration of economic growth, and the growth rate of various economic indicators has slowed down from 2014. The year 2016 is the beginning of the 13th five-year plan. The economic situation at home and abroad is still complicated, and the development of the textile industry has both positive factors and many risks.
Intelligent manufacturing and "Internet plus" have made great achievements
Since 2015, the state council for publishing "made in China 2025" and "promoting" Internet + "action guidance, indicate the development key, and the textile industry in the original design, manufacture, management, marketing, etc, on the basis of surrounding intelligent manufacturing and" Internet + "two emphasis on practice, and achieved gratifying achievements.
The national strategy points to the focus of development
In May 2015, the state council issued the "made in China 2025" and proposed nine strategic tasks, which have a profound impact on China's textile industry. "Made in China 2025" begins, to speed up the depth of a new generation of information technology and manufacturing integration as the main line, has been clear about the two chemical fusion in the important position of the transformation and upgrading of manufacturing industry, also is our country manufacturing industry to occupy a commanding heights. In the key tasks of the integration of the two parts, the intelligent manufacturing is defined as the main attack direction and the government department to promote "made in China 2025" and the breakthrough. The ministry of industry and information technology (mii) has acted quickly and issued a "pilot demonstration project on intelligent manufacturing", which has set a typical example in all walks of life.
In July, the state council released the guidance of actively promoting the Internet plus "action" to promote the development of the Internet from the consumer sector to the production sector and to form new drivers of economic development. The second priority is the integration of the Internet and manufacturing, which has become a hot topic in various industries. In December, the ministry of industry and information technology issued a plan of action to implement the guideline, accelerating the integration of the two countries and supporting the construction of strong and cyber powers.
The spinning equipment reached a new level
The development direction of the new spinning equipment is high precision, automation, continuous process, and the operation of the system automatically connected with the spinning, which can greatly improve the production efficiency. Qingdao global group has developed and produced the combined intelligent and intelligent automatic roving frame system, which has adopted the Internet of things technology, which has functions such as yarn screen screening, online clearance of end yarn and variety identification. Multiple roving machines can be used to share a smart yarn library with multiple identification systems to solve the confusion of different varieties. This equipment meet or exceed the international level of similar equipment, in the store, the vosges, xianyang textile enterprise applications, such as 2015 "the light of textile" won the first prize in science and technology of China federation of textile industry.
Chemical fiber logistics information system has remarkable effect
Chemical fiber production belongs to process production, the general automation level is high, and then the falling wire and packaging are always weak links. Beijing machinery automation research institute for the development of automatic wire system, realize the automation of the wire, loading and transport, can meet many kinds of production at the same time, according to the grades of single batch loading requirements, and automatically complete the cake products information tracking and label printing. The multi-axis automatic falling wire is developed, which improves the falling and transferring capacity, and adopts the new type of ground operation mode, which is beneficial to the upgrade and renovation of the old factory. Combined with automatic packaging logistics system, it can realize the full automation of silk cake from falling barrel, conveying, storing, testing classification, packaging and stacking. After the application of the system in shenghong group and other chemical fiber production enterprises, the system has saved about 50% of the labor and improved daily packaging production.
An important breakthrough in the on-line monitoring of cotton spinning
The online monitoring and management system of cotton spinning has been the key technology of textile industry's key development since the 11th five-year plan, and has made important breakthrough in application promotion in 2015. The count of new technology companies e system, on the accumulation of years of development, in 2015 in shandong lutai YiMian, wuxi, jiangsu yueda, nantong major raw cotton spinning enterprises such as a total of 380000 pounds in application, a total of 970000 ingot size for two or three years. On the basis of the original system function, increase the quality of management, energy monitoring, temperature and humidity monitoring and remote monitoring through dynamic workshop, such as data quality, equipment, workshop temperature and humidity parameters such as power consumption, and is developing intelligent production scheduling, remote control and expert system, etc.
New progress was made in garment manufacturing automation
It is the bottleneck of the development of the informationization of the garment industry. Shanghai visa company recently developed automatic sewing shirts integrated system, including automatic lock button, automatic screw, automatic lose, automatic pleating over your shoulders, sleeve seam automatic dark, automatic patch pocket, and on the basis of the original single head single developed a variety of auxiliary device and control mechanism, procedure done once more, the auxiliary time, can save much in improving the production efficiency at the same time, also improved the sewing quality, reduced the demand for workers' skills and labor intensity. At present, the system has been applied to large enterprises such as lutai, overflow, lianfa, roemon, jessi, red bean and hailan.
E-commerce extends to the supply chain
Textile and apparel e-commerce remain high speed growth in 2015, the direct drive logistics informatization level of ascension, and will drive line by line by O2O, etc, to the supply chain upstream and downstream extension, to ensure that the electricity supply and product quality. Such as jiangsu hongdou group in successful red bean mall terminal products e-commerce business, on the basis of relying on the advantage of red bean telecom and textile materials trading center, to the upstream of the supply chain, build the red bean group and raw materials between upstream and downstream supply chain e-commerce platform; Wuxi meizun company has launched the "yarn monk", a collaborative platform of MAO knitting supply chain based on mobile Internet, which links the online and offline aspects of MAO knitting enterprises.
The Internet pulls personalization
In recent years, with the rise of shopping online, it has greatly boosted the customization business of clothing and gradually moved towards practical application. The network RCMTM platform of Qingdao red collar group has been applied to personalized custom of men's suits for many years, and new progress has been made in 2015. Mass model library based on order information flow as the core, the tasks assigned to the computer network control of multiple distributed manufacturing system composed of flexible manufacturing unit, has realized the quick response, and in its background, has the function strong information system support; Shunde's love of jeans "remote custom and rapid manufacturing platform system", including virtual fitting, CAD, apparel production and processing molding system, from the collection, version type primary shape, design, accessories, colour collocation DIY design, to the Internet to upload the data, finally made into clothes.
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